Automatic TIG Overlay Welding Pipe Cladding Machine

• Overview
• Company Profile
• Product Description
• Packaging & Shipping
• Our Advantages
• FITCO Performance

Basic Info.

Packaging & Delivery

Product Description

Our Company--Faith-Han Intelligent Technology Co., Ltd.
Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou. Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services. Fitco has designed and manufactured more than 280 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets. The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.

• Using Rockwell AB's latest generation PLC and servo system control, EtherNet/IP digital communication is used to control and monitor a wide range of input, output and sampling signals in high resolution.
• The system uses the Pro-face handheld touch screen, the display size 5.7-inch color screen, the interface is simple and easy to operate.
• The main electrical components of the equipment are imported brands in Europe and the United States.
• Real-time arc length tracking control.
• Parameter memory function, can be saved and printed in the welding process.
• The remote control enables real-time display, allowing the user to see various states in the process on the remote control.
• The welding process can manually adjust welding parameters such as current, speed, welding voltage, wire feed speed, hot wire current and whether to fill wire at anytime to meet certain special requirements.
• The start-stop welding setting, including arc ingestion current, pre-ventilation time, delay wire delivery, arc current, delay stop wire and other settings.
• Real-time display of welding voltage, welding current, hot wire current, wire delivery speed, welding speed, walking distance/rotation angle, and control welding travel, automatic welding.

FITco is honored to provide model XHL-PCS cladding station which is designed for pipes and vessels for oil & gas, chemical, valve manufacturing, pressure vessels and other industries. The equipment is mainly used for less than 12.5m tube inner wall anti-corrosion welding, welding pipe is driven by end hollow chuck rotation, welding torch by wire rope pull and guide equipment positioning and complete welding into the channel.
- Workpiece weight: up to 20Ton
- Tube material: 5L Gr.B, X52, X60, X65, stainless steel, CrMo steel, etc.
- Bevel form: inner wall welding without sloping
- Bevel group pair: None;
- Welding position: 1G position welding (weld gun not moving, workpiece rotation)
- Welding method: hot wire TIG
- Warm-up requirements: According to the welding process, the system is not configured to warm up the system.
- Welding layer inspection requirements: 100% UT layering/100% PT
- Typical workpieces: hot-rolled steel pipes, seamless steel pipes, forging tubes, etc.

Equipment Instructions
The equipment is mainly used for long tube inner wall welding, the base tube is driven and rotated by the hollow chuck welding swing mechanism, the welding gun is positioned by the wire rope pull and the guide equipment and completed the welding into the passage. The equipment consists of welding power supply, welding head, head drive guidance system, welding swing mechanism, roller frame, electrical control system and water-cooling system.

Welding Gun: 1. The welding gun mechanism and the welding power supply system as a whole can walk on the main frame, 2. which can effectively shorten the length of the welding gun cable and ensure the stability of the equipment. 3. The welding gun head is mounted on the rail and the welding gun can be moved up and down with a PID-controlled pushrod. 4. The welding gun has the automatic tracking function of arc pressure, and when the weld gun deviates from the solder face, the correction can be adjusted in time. 5. The welding gun is cooled by forced circulating water for long periods of continuous welding. 6. The length of the welding gun is 12.5 meters, single-gun head, the minimum can be achieved after welding 120mm inner diameter of the welding application.The length of the welding gun is 12 meters, double-gun head, double wire feed, single tungsten electrode, the maximum cladding capacity can reach 4.5kg/h(affected by pipe welding pretreatment);

Weld Overlay Clad Monitoring Camera: Welding monitoring camera using our independent research and development of strong light monitoring camera, it is suitable for a variety of industrial strong light monitoring occasions, can be used for a variety of welding (MIG, MAG, TIG, plasma, laser) arc strong light visual monitoring, the camera can clearly see the dynamic changes in the arc. Supporting the relevant monitoring equipment system can liberate the operators of some special dangerous jobs, and the operators can also clearly see the operation situation away from the dangerous area.
Product feature

• Applying the high dynamic, low illumination imaging sensor enables clear imaging in ultra-bright areas and corresponding dark areas;
• Network digital output interface, with strong anti-interference ability, long transmission distance, good compatibility;
• Compatible with ONVIF protocol, can access the monitoring system for remote viewing;
• Lens and spotlights have protective glass in front, glass can be removed and replaced.
• Applying the high dynamic, low illumination imaging sensor enables clear imaging in ultra-bright areas and corresponding dark areas;
• Network digital output interface, with strong anti-interference ability, long transmission distance, good compatibility;
• Compatible with ONVIF protocol, can access the monitoring system for remote viewing;

SYSTEM CONTROLLER AND REMOTE CONTROLER WO-ACS SERIES SOFTWARE base on 1.Touch & retract; 2. Online adjust; 3. AVC - Arc Voltage Control; 4. Actual value visualization; 5. Remote support; 6. Data Logge

Welding Power Source System:

• The welding power supply is powered by TETRIX 452 DC-type DC pulse arc welding power supply produced by EWM AG, Germany.The welding maneuvering characteristics are good, the continuous operation is stable and reliable, and its pulse function meets the process requirements of welding.
• The TETRIX 200 HOT WIRE thermal wire power supply from EWM is used.

• Working temperature: -40ºC~+55ºC